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How to start a lucrative Plastic Chairs and Table Production in
Nigeria
Plastic chairs and tables play a pivotal role in Nigeria’s
economy, impacting various sectors from packaging to
agriculture, automobiles, and electronics. These versatile
products have revolutionized affordability, aesthetics, and
functionality for consumers. Plastic chairs and tables are now
widely used in public spaces such as restaurants, coffee shops,
libraries, and schools, gradually replacing wooden and metal
alternatives. Their lightweight design, cost-effectiveness, and
comfort make them a preferred choice.
Plastics manufacturing is a rapidly growing sector in Nigeria,
driven by increasing consumer demand and import substitution
opportunities. Plastic furniture like chairs and tables are
widely used across homes, schools, offices, hospitality
businesses, and outdoor events.The Nigerian plastic furniture
market is currently dominated by imported products from Asia,
with limited local production capacity.
If you are a company planning to invest in high-quality plastic
chairs for your consumers, having a better grasp of the
production processes would be quite beneficial. This will allow
you to invest in the finest methods to satisfy your specific
requirements. You’ll also be in a good position to choose the
best manufacturers with whom to collaborate. Plastic chairs are
a terrific purchase, especially when you choose high-quality,
long-lasting items.
The plastic chairs are made by first heating granules to roughly
220 degrees Celsius and then injecting the melt into a mold. The
mold’s gate is often situated in the seat to provide a fluid
flow to all regions of the piece.
Materials used in the manufacture of plastic chairs: Polythene,
Polypropylene, Nylon , Acrylic, PVC and uPVC , Polythene ,
Bakelite, Polypropylene, Melamine , epoxy resin
To avoid unnecessary intricacies in the Plastic chair casting
production, the designer should conduct a full analysis of the
chair in line with the requirements of injection molding
sorting, and the designers must carefully discuss with the mold
buyer, the geometric features of the plastic chair, the
dimension and aesthetic appeal requirements.
Furniture items are bigger than standard molding items. As a
result, they need enormous yet extremely exact molds. Molding is
the technique of allowing molten plastic to adopt the shape of
the mold being used. In this situation, the molten plastic will
take the form of the chair design depicted on the molds prepared
previously. The molds are built with consistent thickness in the
walls to guarantee that the finished goods are homogeneous.
Your intended product design will be required by your injection
molding manufacturers, and you may also collaborate with them to
produce one. Once that is completed, the following step is to
research the mold design to ensure that the aspects of your
product design are taken into account.
After the mold design has been approved, the mold-making
procedure will commence, which will necessitate the usage of
particular materials. Working with the top injection mold
tooling makers will be really beneficial in this situation.
After the mold has been created, it is a good idea to secure it
on metal plates to give it additional stability and ensure that
the items are formed precisely. After the metal plates have been
installed, the mold is fastened to the injection plastic molding
machine and anchors are inserted.
Following the completion of the mold-making procedure, the
injection molding of the plastic chairs starts. Various issues
are addressed during the injection molding step.
Plastic Chair Injection Molding
Plastic table and chairs and injection molding machine
When it comes to the creation of high-quality plastic products,
injection molding is by far the greatest manufacturing
technique. This procedure makes use of injection molding
equipment, which is intended to produce the most exact products.
The plastic polymer is warmed to boiling point and integrated
intravenously into a metal mold in this procedure. The plastic
is then allowed to cool. To prevent the plastic from adopting a
non-uniform shape, it must be injected extremely slowly. This
approach, too, does not need any rotating movement. As a result,
the chair is made of a single piece of plastic.
Injection molding is a common industrial procedure used to
create plastic objects such as chairs, toys, and electrical
casings. The technology enables the generation of complex forms
in record time using both thermoplastic and thermoset, making it
an extremely practical and cost-effective manufacturing
solution. Injection molding may be done with materials other
than plastics.
When investing in plastic injection molding services, you must
collaborate with competent injection molding companies. This
will provide you with the greatest outcomes and allow you to
spend on high-quality items that will ensure you receive the
best for your brand.
The compression molding method involves pumping molten material
into a mold to create pieces. Injection molding may be done with
a variety of materials, the most popular of which being metals
(whereby the technique is known as die-casting), confections,
and thermoplastic and thermoset polymers.
Parts that will be injection-molded must be meticulously
developed to assist the fabrication; the material used for the
component, the intended form and characteristics of the part,
the material of the mold, and the qualities of the mold cavity
must all be considered. This variety of design concerns and
options contributes to injection molding’s adaptability.
With injection molding, you may utilize a variety of plastic
materials to create your plastic chairs. This provides you
greater versatility and allows you to use a combination of
plastics if necessary. It is crucial to remember, however, that
when it comes to the instruments used in the injection molding,
you will need to spend in the molds you will be using.
The third stage is to test the mold once it has been created to
determine if or not the mold is suitable and whether or not the
substance injected has the desired impact. This necessitates the
use of an injection molding machine.
Heating
The scorching of the plastic powder is an important factor that
contributes to the outcomes of the items you create at this
stage. Heat is applied to the plastic powder till it melts and
binds to the mold’s walls. To guarantee a homogeneous coating,
the mold is rotated along two perpendicular axes while the
molten polymers adhere to the walls.
Cooling
This allows the ingredients to cool as the mold continues to
revolve. This is done to guarantee that the plastic components
cool evenly and without sagging or other abnormalities.
Removal of a component
This is the procedure through which the part being manufactured
is removed as the finished product. After you remove the part,
you’ll have a better idea of how the items are and the quality
you’ll be investing in.
Market Analysis: The total market for plastic chairs and tables
in Nigeria is estimated at over 10 million units per year and
growing at 8-10% annually. Key demand segments include urban
households, educational institutions, corporate offices,
hospitality industry, and events/rental businesses. Import
substitution potential exists as over 60% of current demand is
met through imports due to limited domestic supply.
Plastic chairs are made using three unique procedures, with
injection molding being one of the most popular. Consider the
many components of the production processes and choose a
manufacturing method that is tailored to your individual
requirements.
Get our Practical Training Guide on Plastic Chairs and Table
Production Business in Nigeria. This study analyzes the
potential success of a new plastic chair and table manufacturing
plant in, Nigeria. The plant will utilize polypropylene (PP)
granules, a cost-effective and durable raw material. Our mission
is threefold: to reduce reliance on imported furniture, to
promote sustainable practices by conserving forest resources,
and to satisfy the rising demand for high-quality, affordable
seating and dining solutions for Nigerian homes and businesses.
Utilize injection molding technology to produce sturdy,
lightweight plastic furniture meeting international quality
standards. Implement stringent quality control processes and
seek product certifications.
Manufacturing plant with an initial installed capacity of
2 million chairs and 500,000 tables per annum. Produce varied
product range (monobloc, rattan-style, foldable, stackable) to
cater to different market segments.
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